What we do

Aluminium surface treatment consulting — from concept to commissioned plant

Every engagement is handled directly by Balasubramanian Iyer. 30+ years of hands-on experience, 10+ plants set up across India.

Anodizing plant setup aluminium
01
Plant setup

Anodizing plant setup

Full end-to-end setup of sulphuric acid anodizing lines for aluminium. We handle everything from initial layout planning through to final commissioning and first production runs — ensuring your plant starts right and runs efficiently from day one.

Line layout & design Tank sizing & material selection Rectifier specification Chemical process setup Operator training Commissioning support
Discuss your requirement
Hard anodizing process aluminium
02
Process consulting

Hard anodizing

Hard anodizing demands precise process control — bath temperature, current density, acid concentration, and agitation all interact. With our own hard anodizing facility (Spectra Metal Shield), we bring operational experience that textbook consultants simply cannot offer.

Bath chemistry setup Temperature & cooling design Current density optimisation Coating thickness control Quality testing protocols Troubleshooting support
Discuss your requirement
Powder coating line aluminium profiles
03
Plant setup

Powder coating lines

Powder coating for aluminium is only as good as its pre-treatment. We design complete systems — chromate or chrome-free pre-treatment, application booths, curing ovens, and conveyor systems — sized for your throughput and product mix.

Pre-treatment line design Spray booth specification Oven sizing & airflow Conveyor system layout Recovery system design Commissioning support
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Production optimisation aluminium plant
04
Optimisation

Production optimisation

If your plant is running but not running well — high rejection rates, excessive chemical costs, inconsistent coating quality — a structured audit often reveals fixable root causes. We assess your entire line and deliver a clear, prioritised improvement plan.

Full line audit Rejection root cause analysis Chemical cost review Throughput improvement Process parameter review Written improvement report
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Greenfield aluminium plant project India
05
Project management

Greenfield plant projects

Setting up a new aluminium surface treatment facility from the ground up involves dozens of interdependent decisions — site selection, utilities, equipment vendors, civil works, regulatory compliance. We coordinate the full project so nothing falls between the cracks.

Site evaluation Utility planning (power, water) Equipment vendor selection Civil works coordination Installation supervision Trial production support
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On-site consulting aluminium surface treatment
06
On-site

On-site consulting

Some problems need eyes on the floor, not a report. We visit your facility for direct troubleshooting — diagnosing quality issues, training operators on correct process practices, and making process adjustments in real time.

Process troubleshooting Quality defect diagnosis Operator training Bath analysis Documentation review Follow-up support
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Not sure which service you need?

Tell us where you are in your project — we'll point you in the right direction. No obligation, no sales pitch.

Get in touch Call +91 77984 83087